Monday, February 26, 2007

Head Gasket Juice

Before the Carburetor rebuild and Intake Manifold Gasket job, I repaired my blown head gasket (or block) with a friend who is a mechanic. "What!?", you ask? Let me explain.

The story:
Last November or December of 2006 (2 or 3 months ago), I over heated my car due to the radiator level dropping too low without my knowledge. Well, the engine got hot to enough to expand causing a crack (probably not visible to the naked eye) either in the block or the head gasket. My car idle began surging and dropping regularly when in Park or Neutral. So I began keeping water with me and checking the radiator water/fluid level all the time along with the amount of oil and didn't drive it on the freeway during this time. Though it was Winter, I still used water, since I live in sunny California.

The surging never quit (at the time), but my car wasn't getting hot any more. So I began discussing options with my buddy who is a mechanic and I didn't want to haul my car off to the junk yard just yet nor did I want to drop in $1200-1800 for someone else to fix it.

Let me backstep a minute.
  • My car was over heating, but my dip-stick registered plenty of oil*.
  • There was no water/liquid drips below my engine (water pump, radiator, hoses, etc.)
  • Nor was there any moisture from my tail pipe**
However, I was losing water out of my radiator somehow. By process of elimination, we determined the dissipation to be cause by a crack in the head gasket or block which cause the water to evaporate.

* This was probably due to water sitting in the oil reservoir, which was pushing the oil level up on the dip-stick.
** Keep in mind that just because you have moisture from a tail pipe does not mean that you have a cracked head or blown head gasket. This can also happen if there has been a lot of moisture in the air (rainy season) or if the car has sat for a while.

Most people do not mess with a job like this on a little 4 cylinder, but I had nothing to lose and after some researching on different methods and products, I found K&W Nanotechnology's "Permanent Head Gasket & Block Repair" for about usd$22. So, I removed the thermostat and followed the directions included.

They also have a 200% money back guarantee and though some people will scoff at the idea of a customer actually being able to get their money back is beside the point. This comment is more of a promise that their product will work for you.

Now that this product had been used properly, we started (after waiting the required time) and the engine ran with out any idle surging. It worked!

After I followed the instructions in a military manner, (at the appropriate time) I then poured in a bottle of Bar's Leaks' Liquid Aluminum - Radiator Stop Leak, which was less than usd$10. This was only a preemptive move to make sure there was no leaks in the radiator and also it couldn't hurt anything, but might prove beneficial as the same time.

Now, the next question was, how long would it last, because I like to go off-roading and this product says it will fix your engine back to 100% competent, so my off-roading future looked bright. I drove it gentle for about 4 days or so and then took it out on the freeway. It drove fine and the engine didn't heat up, which is partly due to the thermostat being removed.

Well, now I was really interested in knowing just how strong this stuff was, so I decided to test it out. I made a 60 mile round trip to a friend's place in the mountains and there are two mountain ranges to get over to get to his house, so that would be the ultimate test. It was 20 or so miles of freeway at 70 mph and then another 5-10 of mountainous highway with tons of turns and grade changes, which I took most in 2nd gear for more power and acceleration out of turns.

The Result: Everything worked fine, no problems and the engine stayed cool.

Just this past weekend, I made the trip again and all is still good. My car is fine. The product worked.

Wednesday, February 21, 2007

Bettery Terminals

I replaced the old terminals with some heavy duty terminals.

Old Terminals:


New Heavy Duty Terminals:


Finished:


I placed the battery strap/handle in a way that would block the washers from bumping into the positive battery channel and creating an electrical arc. Even if the handle was to break from cold or unforeseen incident, the battery bracket is tight enough (and not dependant upon the battery strap/handle) that the washers would not touch the battery terminals.


I purchased this battery in 2003 as you see by the sticker from Kragen Auto Parts store. It is a 7yr battery and I still have the receipt.

Tuesday, February 20, 2007

Alternator

Well, the alternator died on me so I replaced it. This is the old one that was full of black crud.


Here is the new (used) one:


Thursday, February 15, 2007

Car Parts

Hard to find car parts can now be found at Rock Auto - www.rockauto.com (also in Links section on the right). If you need a particular car part and they don't have it, then it doesn't exist, so you'll have to fabricate it.

Engine: Completed

Here are pictures of the completed engine (for now).

All new hoses.






New Cap and Rotar I did last summer.

Vacuum Leak: GONE!!

Woohoo!! My vacuum leak is gone and the engine idle no longer surges.

I put all new hoses on the emission side of the car. I'm sure there was more than one vacuum leak. But now my gas mileage should go back to normal.

Prior to starting the car to test the validity of my work, I listed everything on paper that need to be checked. Oil, Water, new thermostat gasket, hoses, tools out of the way, etc. Here is the diagram that I marked up to guarantee that all hoses were connected to the correct places and snugly fit.



Also, I added new carburetor base plate* gaskets as that was the supposed leak all along, but I'm not too convinced regardless of spending $170 for that diagnosis.

* Also known as a phenolic plate, which is a fancy word for plastic. hah

Wednesday, February 14, 2007

Throttle Opener Valve

Also known as, EGR Vacuum Regulator Valve.

As you can see from the picture below, the right valve regulator has a red cap. The salvage yard had a broken red one like mine, so I used their blue one to test it out. Now there was a "key" on the left side of the blue cap, where as on the red cap the key was on the right side. I shaved the key off of the blue regulator so the red cap would fit. I will test it out tomorrow (2.15.2007) and will know if this is worthy and will post an update then.

Note: The red cap on the blue regulator works just fine! 2.15.2007

Before:
Please watch your coat sleeves...



After:
Oooh! Look! New hoses too. =)


I found RockAuto to be a good web site for finding all car parts - you can find anything for your car on that site. Here is a screen shot of how much this item costs as it's a discontinued part. Click on pictures to enlarge.

Saturday, February 10, 2007

Repairs: Intake Manifold Gasket

Click on the images to enlarge them for fantastic detail.


This is the Throttle Opener Valve that I broke off accidently yesterday, but the car still ran.


As you see there is grits-like muck inside my Air Intake Case. I would like to know how this happened since yesterday. It appears to be water and oil mixed. Not Good.



Though there was "grits" (as I'll refer to it) in the Air Intake Case and a bit in the Carburetor, as you will see from the following pictures the tunnels to the block are clean.





Repairs: Carburetor

Pictures coming soon.
SH

The Repairs

2009: New
  • New transmission (used; from a wrecked geo w/125k miles on it) - March


2007: New
  • New gaskets that sit north/south side of the base plate under the carburetor - February
  • Intake manifold gasket - February
  • All new vacuum hoses - February
  • Alternator (used, but works great) - February
  • Battery Terminals - February
  • Passenger Inside Door Handle (used) - February
  • Valve Cover Gasket - May (still not convinced it was needed, but it was only $12)

2006: New
  • Left front hub bearings/repacked
  • Front McPherson Struts (pair)
  • Left/right trans-axles (had to wait 3 days for arrival - ugh)
  • Timing cover [oil] seal
  • Timing belt
  • Timing cover gasket
  • Tires
  • Front Disk brakes
  • Rear Drum brakes (cleaned)

2005: New
  • New Catalytic convertor
  • O2 Sensor

The Automobile









Project: Jeep Wanna Be

This blog is to document my Geo Tracker and the work I have done on it.

Year: 1990
Make: Geo
Model: Tracker 4x4
Transmission: Automatic (with extra gear-shift/4WD gears)
Locking hubs: Manual (front)
Other: Rear-wheel drive
Mileage: 177k (Jan.07)
Oil Type:
~ Jan.2007: 10w-30
Feb.2007 ~: 20w-50

I'm the 4th or 5th owner and it has been a perfect project car as I have learned a lot about auto mechanics.

Shad